Painting an Aluminum Hull with Non Antifouling Paint

When painting a boat used for hunting/fishing, such as a jon boat, typically a flat finish is desired so you’ll want to use one of our camouflage paints. A primer coat is used to help the paint adhere to the aluminum surface and provides an extra layer of protection from corrosion. Or use or Aluma Hawk that is a paint and primer in one.

Duralux Aerosol Camouflage KitWhen using the Camouflage Paint Spray Kit or Duralux Camouflage Paint on bare aluminum apply two coats of Duralux Zinc Chromate after sanding. If using the Aluminum Boat Paint Green or Aluma Hawk (available in Black, Jon Boat Green or Aluminum Grey), these serve as paint and primer in one. For more application details see our ‘how to paint an aluminum jon boat’ article. This should be used when you desire a dull flat finish.

Duralux Marine EnamelIf you desire a gloss finish, look to the Duralux Marine Enamel or Super Marine paints for other options. Duralux High Gloss Marine Enamel is affordable and easy to apply and only recommended for above the waterline or moderate use on the bottom (a day or so in the water, not extended periods). This topside paint works best in very thin coats; see the prep recommendations found on product page on “how to use” tab. For aluminum application apply one coat of Duralux Zinc Chromate M739, Top with two full coats of Duralux Marine Enamel. The enamel works well thinned with M650 by Duralux.

RevolutionYou also have a choice from Super Marine Paints that can be used above or below the waterline and come in a few different styles.  The Revolution  (great option if rolling/brushing)  or Mono Epoxy (durable and looks best sprayed) are the easiest to use and usually customers choose the Super Marine Etching Primer (SM 664D) for the primer. They are also available in your choice of sheen (satin or gloss). Click on “view more” for the paint and use the specification/how to use tabs for detailed instructions, coverage and preparation on any of the product pages. The “work horse” is the Two Part Epoxy, most durable of the Super Marine choices with the top of the line selection is Ironside. The previous two paints are available in flat and semi-gloss as well as satin and gloss. For aluminum application see details on each product page but it is a two-step primer process:

Aluminum, galvanized and Stainless: Use SM-117 Pre-Wash Primer in combination with any other Super Marine primer such as SM-664D Etching Primer.

You have many options when painting aluminum. Your use of boat, budget, and amount of time you want to spend on the project determine the right paint for you. For more information see our ‘topside boat paint options’.