How to Paint an Aluminum Jon Boat

Paint a Jon Boat

Aluminum Jon Boat

Jon Boats are flat bottom boats manufactured for easy maneuverability in shallow water. The most used material for construction is aluminum, making them lightweight and durable for fishing and hunting. A camouflage paint job is a good idea for hunters using a Jon boat to help blend into the surrounding land and water; choose your favorite color of marine enamel that come in over 15 colors and a higher gloss than camouflage paint. The easiest and most popular paint for your boat is the aluminum boat paint green or Aluma Hawk. These are both a paint/primer in one that can be applied to most surfaces with little preparation needed.

Make sure you have a location for painting your jon boat that is free from blowing dust and debris (a garage is ideal).

Surface Prep: The surface must be dry and free of grease, wax, dirt, or other foreign matter. Scrape off all loose paint and dull any gloss area with a light sanding or power brushing. Remove all dust with a cloth dampened with paint thinner and allow to dry, you can use wax and grease remover or acetone. Sand the existing jon boat paint surface or bare aluminum with 80-100 grit sandpaper.

Use a paint scraper or sander to remove any peeling paint or areas that are likely to cause peeling on your new paint. Don’t worry about scratches because these will make it easier for the new paint to adhere by etching the surface. Use a soft bristled brush to make sure you remove all debris left from sanding.

Painting a jon boat:

Duralux Aluminum Boat Green

A primer coat is used to help the paint adhere to the jon boat aluminum surface and provides an extra layer of protection from corrosion. When using the Camouflage Paint Spray Kit, Duralux Camouflage Paint, or Marine Enamel on bare aluminum apply two coats of Duralux Zinc Chromate after sanding. If using the Aluminum Boat Paint Green or Aluma Hawk, these can be your primer and paint.

Aluma Hawk PaintIf you choose to use a simple one-step system on your bare aluminum jon boat, then Duralux Aluminum Boat Paint Green or Aluma Hawk (available in Black, Jon Boat Green or Aluminum Grey) are an excellent choice since is can be used as a primer/paint in one over bare aluminum. You should prep the surface as stated above, and then wipe down the bare aluminum jon boat with white vinegar prior to coating. This acts like an acid and will “etch” the surface for better adhesion.  You will need to apply two coats of of Aluminum Boat Paint Green. (only available in dark green)

Then you are ready to apply your paint to your jon boat. A few quarts of paint and primer should do the trick!

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