There are two Evercoat gelcoat repair kits available: Large Gelcoat Repair Kit, which contains 4 oz. of polyester gelcoat paste with liquid hardener, coloring agents, cleaning solvents, mixing cup and stick and Mylar film for smoothing the repair surface. Small Gel Coat Repair Kit, which contains 1 oz. of polyester gelcoat paste and all the same components as the larger kit above, except for the cleaning solvent.
Gelcoat Repair Kit Instructions:
- Make sure damaged areas are clean and free of dirt, grease and wax, etc.
- Enough Gelcoat paste should be added to a plastic mixing cup to make all repairs. One of the six basic colors may match the gelcoat. If so, mix approximately 1 part pigment to 20 parts gel paste (in other words, fill the cup 1/4in and add approximately 1-2 inch bead of pigment from the tube). The pigments can be intermixed to achieve various shades. Please refer to the color match chart for mixing suggestions. NOTE: Exact color match will be difficult, but weathering will blend in slight color differences.
- After the color has been matched, take enough of the pigmented gel paste to fix a damaged area. Place it on a clean piece of cardboard and mix with several drops of liquid hardener. NOTE: adding liquid hardener will darken the color slightly! Four drops of hardener in 1 teaspoon of gelcoat paste will give approximately 15 minutes of working time before the material begins to gel. Mix the liquid hardener thoroughly into the gelcoat paste.
- Apply catalyzed gelcoat paste to the damaged area, working in into the area with a spatula or plastic spreader. Squeeze off the excess material.
- For greater smoothness and higher gloss, this repair should be covered with a piece of the enclosed clear plastic release film, and left to cure.
- After approximately one hour, remove the plastic film and clean the repaired area with the enclosed solvent and a clean cloth (applicable to 100668 large kit only )
- Deep damaged areas may require several applications.
- The repaired area should be sanded with 600 grit wet sandpaper. Then, the area should be buffed with a fine rubbing compound and waxed.