A major fiberglass repair, such as patching a hole, can be a daunting task. Watching a professional do the job can help you get on the right track and be confident in doing the repair yourself. This step-by-step video tutorial produced by Sea Hawk Paints will show exactly what needs to be done when patching a hole in your fiberglass boat.
Note: Before attempting a repair by yourself, get a professional opinion. Always wears Personal Protective Equipment when sanding or working with chemical compounds! Respirator, safety glasses and gloves are always recommended.
Here is a list of products you will need for the repair:
Fairing is process of smoothing out and restoring the damaged surface of the hull. A fairing compound such as Epoxy resin can be used to fill in divots or gouges and then be sanded to a smooth finish. This restores the surface to its original shape and also prepares it for painting.
Note: Before attempting a repair by yourself, get a professional opinion. Always wears Personal Protective Equipment when sanding or working with chemical compounds!
Here are some guidelines to fairing out imperfections in your hull:
Sea Hawk’s Epoxy Pump Kit makes it easier than ever to measure the Resin to Catalyst ratio very accurately, and get the same result every single time! But how are the pumps intended to be used?
The Pump Kits come in two sizes, one kit accommodating the Size 1 and 2 Resin and Catalysts, and one kit accommodating the Size 3 Resin and Catalysts. Be sure to get the right size kit for the amount of resin and catalyst you plan on using. The Kit contains a total of 3 pumps; one for R1 Resin, one for C2 & C3 Catalyst, and one for C1 & C5 Catalyst.
The Hawk Pump Kit User Manual and instructional video explain how to use the pumps for accurate measuring, how to prime the pumps, pump cleaning and storage, and how to use the pumps with various Hawk Epoxy System Sizes.
When you are trying to repair a small hole in fiberglass, the best type of product to use is a premium epoxy. This will insure a proper repair and will not allow for shrinking of the material and create a water tight seal.
We recommend the Hawk Epoxy Kit. It contains the epoxy resin, catalyst and filler for the job. Watch the video below to see the steps needed to perform a small hole repair.
Below shows the comparison of the West System products to the Hawk Epoxy products. Hawk Epoxy is comparable to the West System with how it works and its uses. West System is known for A/B/C/D selection system size (Size A resin with Size A hardener) the Hawk Epoxy uses 1/2/3/4 (Size 1 resin with Size 1 catalyst). The pumps are sold separate with West System and Hawk Epoxy, this works where 1 pump of resin is mixed with 1 pump of catalyst, or more depending on instructions. This is just to make it easier and less chance for error for the customer and it doesn’t mean a 1 to 1 ratio because the pumps are calibrated differently and each pump size can distribute different amounts.
Please Note: This chart simply shows the likely equivalent product by brand. It is not recommended to mix the products brands.
R1 Epoxy Resin – a smooth, low-viscosity liquid epoxy resin. With a variety of Hawk Epoxy Catalysts, it can be cured under a wide range of temperatures and environmental conditions to form a high strength plastic with superior moisture barrier characteristics. Hawk Epoxy is available in four system sizes color coded on each label. Note: Mix ratios vary by catalyst. For optimal product utilization, be sure to choose the same Size for both the resin and catalyst. I.e Size 1 Resin with Size 1 Catalyst.
C1 ULTRA SLOW CURE CATALYST:Designed for use with HAWK EPOXY R1 Resin for construction and repairs with superior adhesion, strength, bonding, filling, and moisture barrier qualities at higher temperatures and for an ultra slow cure. Do not use under Sea Hawk marine wood varnish.
C2 SLOW CURE CATALYST: Designed for use with HAWK EPOXY R1 Resin for construction and repairs with superior adhesion, strength, bonding, filling, and moisture barrier qualities at higher temperatures and for a slow cure. Do not use under Sea Hawk marine wood varnish.
C3 FAST CURE CATALYST: Designed for use with HAWK EPOXY R1 Resin for construction and repairs with superior adhesion, strength, bonding, filling, and moisture barrier qualities at cooler temperatures and for a fast cure. Do not use under Sea Hawk marine wood varnish.
C5 CLEAR FINISH CATALYST: Designed for use with HAWK EPOXY R1 Resin for very clear fiberglass cloth and coating applications with exceptional moisture barrier characteristics. Perfect for natural wood and carbon fiber clear coats with no blush. Longer working times in very warm temperatures. May be used under Sea Hawk marine wood varnish.
TIP* For easy accurate measuring be sure to use the Hawk Epoxy Pumps that are calibrated to dispense the correct amount of resin and catalyst. This is much easier and leave little room for mistakes.
Next choose the best Hawk Epoxy Filler depending on the application:
F1 High Load Adhesive Fiber Filler– Thickens to a light grey color creating an easy to use adhesive designed for bonding hardware and other applications with dissimilar materials. This mixture will maximize bond strength for anticipated high loads.
F2 Structural Adhesive Filler– Thickens to an off white color, creating a general purpose thickening additive for bonding, gap filling and filleting. Mix to a workable consistency allowing sag-free and easy flow properties for vertical and overhead applications.
F-3 Light Density Adhesive Micro Fiber Filler – Thickens to an off white color. Great for bonding many substrates, especially wood. The mixture also creates a multipurpose adhesive for many other substrates in addition to providing excellent substrate wetting and penetrating characteristics. Increases impact and abrasion resistance.
F4 Bridging Adhesive Filler – Thickens to a brown color, creating an easy to use adhesive with excellent gap filling and filleting qualities. This mixture blends with many different types of wood to allow for a natural looking fillet or gap fill.
F5 Light Density Fairing Filler– Thickens to a reddish brown color, achieving an easy to sand and carve fairing compound while still remaining strong and light weight.
F6 MicroSphere Fairing Filler – Thickens to a white color, creating a lightweight fairing compound for small to large areas. This product holds a feathered edge very well and is suitable for nearly every substrate. This closed celled structure can also be used for increased acoustic and thermal insulation.