Tag Archives: aluminum boat paint

What Equipment is Needed to do a Proper Application of Antifouling Bottom Paint?

Here are the items that you will need in addition to the bottom paint for the proper bottom paint application.

60–100 grit – Suitable for the removal of paint or to sand gel coat prior to the application of antifouling paint.
• After sanding remove sanding residue by wiping with a cloth that has been dampened with the proper solvent.
Masking Tape – When it is necessary to mask off areas use a high quality clean edge masking tape, especially when the masking tape will be left on the surface for a long time.
Brushes – For antifouling paints use a natural bristle brush but not necessarily one of as good quality as you would use to apply topside finishes.
Rollers Most solvent resistant rollers will have a phenolic core and will say that they are for use with oil based paints or epoxies. For antifouling paint and epoxy primers, use a 3/8”-1/2” nap roller

For convenience, you can find most needed supplies in our Paint Application Kit.

Painting an Aluminum Hull with Non Antifouling Paint

When painting a boat used for hunting/fishing, such as a jon boat, typically a flat finish is desired so you’ll want to use one of our camouflage paints. A primer coat is used to help the paint adhere to the aluminum surface and provides an extra layer of protection from corrosion. Or use or Aluma Hawk that is a paint and primer in one.

Duralux Aerosol Camouflage KitWhen using the Camouflage Paint Spray Kit or Duralux Camouflage Paint on bare aluminum apply two coats of Duralux Zinc Chromate after sanding. If using the Aluminum Boat Paint Green or Aluma Hawk (available in Black, Jon Boat Green, Blue, Sand or Aluminum Grey), these serve as paint and primer in one. For more application details see our ‘how to paint an aluminum jon boat’ article. This should be used when you desire a dull flat finish.

Duralux Marine EnamelIf you desire a gloss finish, look to the Duralux Marine Enamel or Super Marine paints for other options. Duralux High Gloss Marine Enamel is affordable, easy to apply and only recommended for above the waterline or moderate use on the bottom (a day or so in the water, not extended periods). This topside paint works best in very thin coats; see the prep recommendations found on product page on “how to use” tab. For aluminum application apply one coat of Duralux Zinc Chromate M739, Top with two full coats of Duralux Marine Enamel. The enamel works well thinned with M650 by Duralux.

Revolution Marine PaintYou also have a choice from Blue Water Marine Paints that can be used above or below the waterline and come in a few different styles.  The Revolution  is a great option if you want to brush or roll the paint.  It is easy to work with, holds its color well, and outshines some more expensive coatings. Another option, Supreme Urethane, is super durable and will endure the toughest of conditions. Both of these paints are also available in your choice of sheen: satin or gloss. Click on “view more” for the paint and use the Specification and How To Use tabs for detailed instructions, coverage and preparation on any of the product pages. For aluminum application see details on each product page for the primer process. When priming aluminum use either Blue Water Marine Etching Primer (SM 664D) or TS-780 Mono Epoxy Primer.

You have many options when painting aluminum. Your use of the boat, allotted budget, and amount of time you want to spend on the project may help determine the right paint for you. For more information see our ‘topside boat paint options’.

How to Paint an Aluminum Jon Boat

Paint a Jon Boat

Aluminum Jon Boat

Jon Boats are flat bottom boats manufactured for easy maneuverability in shallow water. The most used material for construction is aluminum, making them lightweight and durable for fishing and hunting. A camouflage paint job is a good idea for hunters using a Jon boat to help blend into the surrounding land and water; choose your favorite color of marine enamel that come in over 15 colors and a higher gloss than camouflage paint. The easiest and most popular paint for your boat is the aluminum boat paint green or Aluma Hawk. These are both a paint/primer in one that can be applied to most surfaces with little preparation needed.

Make sure you have a location for painting your jon boat that is free from blowing dust and debris (a garage is ideal).

Surface Prep: The surface must be dry and free of grease, wax, dirt, or other foreign matter. Scrape off all loose paint and dull any gloss area with a light sanding or power brushing. Remove all dust with a cloth dampened with paint thinner and allow to dry, you can use wax and grease remover or acetone. Sand the existing jon boat paint surface or bare aluminum with 80-100 grit sandpaper.

Use a paint scraper or sander to remove any peeling paint or areas that are likely to cause peeling on your new paint. Don’t worry about scratches because these will make it easier for the new paint to adhere by etching the surface. Use a soft bristled brush to make sure you remove all debris left from sanding.

Painting a jon boat:

Duralux Aluminum Boat Green

A primer coat is used to help the paint adhere to the jon boat aluminum surface and provides an extra layer of protection from corrosion. When using the Camouflage Paint Spray Kit, Duralux Camouflage Paint, or Marine Enamel on bare aluminum apply two coats of Duralux Zinc Chromate after sanding. If using the Aluminum Boat Paint Green or Aluma Hawk, these can be your primer and paint.

Aluma Hawk PaintIf you choose to use a simple one-step system on your bare aluminum jon boat, then Duralux Aluminum Boat Paint Green or Aluma Hawk (available in Black, Jon Boat Green or Aluminum Grey) are an excellent choice since is can be used as a primer/paint in one over bare aluminum. You should prep the surface as stated above, and then wipe down the bare aluminum jon boat with white vinegar prior to coating. This acts like an acid and will “etch” the surface for better adhesion.  You will need to apply two coats of of Aluminum Boat Paint Green. (only available in dark green)

To make the inside have a non-skid surface use the Duralux Non-Skid with the Duralux products and the Non-Skid by Sea Hawk with the Alumi Hawk. See the ‘how to apply non-skid paints’ for more details.